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Cargill recalls animal feed over grain toxin concerns

Cargill Inc has issued a voluntary recall of nearly 150 tons of animal feed, a spokeswoman said on Tuesday, after North Carolina regulators found aflatoxin in a testing sample.

Aflatoxin is a byproduct of a mold that typically flourishes in corn or other grains in dry conditions, and can be harmful or even fatal to livestock. The toxin became a serious problem for the grain industry eight years ago, when a historic drought in the U.S. Midwest put everyone from farmers to grain handlers and food industry officials on high alert.

Cargill said it first learned about the problem in its products after the North Carolina Department of Agriculture alerted the company that test results showed a single lot of feed product contained elevated levels of aflatoxin.

The affected products are from Cargill’s Southern States feed line, and were made at its facility in Cleveland, North Carolina. The products included feed for poultry, beef and dairy cattle, sheep, goats and equine.

Altogether, Cargill said it recalled 4,971 bags of the feed, mostly in 50 pound bags, and 25 bulk tons. Cargill gave no dollar value for the recalled product.

“The root cause was identified as a corn supplier to our Cleveland, NC facility, with whom we have changed our internal testing protocol,” company spokeswoman April Nelson told Reuters.

Cargill is working with the supplier to understand the source of the mold, Nelson said, and is now sourcing corn from other suppliers.

There have been no reports of adverse health effects to animals that consumed the products, Cargill said in a statement. Cargill issued a press release outlining the situation late on Monday, at the request of the U.S. Food and Drug Administration, Nelson said.

The products were pulled from retail outlets and distributors in the Georgia, Maryland, New Jersey, New York, North Carolina, Pennsylvania, South Carolina, Virginia, and West Virginia markets and removed from retail shelves throughout February, March, and April.

All product has been pulled at this point, and retailers have been issued credit for their disposed inventory, Cargill said.

Cobb Europe Drives Innovation in Southern Africa

Cobb Europe recently partnered with RCL Foods and Hybrid Poultry Farm Zambia (Ltd) to host two technical schools for poultry professionals and farm managers across southern Africa. More than 80 individuals attended the two events to learn about current best management practices, share challenges and opportunities, and network with others in the field. Attendees heard from Cobb specialists as well as technical experts from each partnering company.

Beginning on March 23, Cobb Europe and RCL Foods hosted a three-day technical school in Rustenburg, South Africa, for farm and hatchery managers of grandparent and parent stock lines, including presentations on rearing, laying, broilers and hatcheries.

“The technical school is a great learning experience, not only because of the presentations and illustrations but also because of the interactions with people from different regions and departments,” said Theo Bezuidenhout, technical executive at RCL Foods. “The purpose of this workshop was to enable people to make more informed decisions in the workplace and I think we achieved that with great success.”

Three days later, Cobb Europe and Hybrid Poultry Farm hosted the second technical school in Lusaka, Zambia, on behalf of Africa Poultry Development Limited (APDL) Group. The ADPL Group is a holding company of four entities that trade in African countries, including Hybrid Poultry Farm. The sessions brought together managers from the four entities, along with some of their key customers, to discuss poultry performance.

“We always enjoy bringing the teams together across the ADPL Group,” said Richard Keeley, director at Hybrid Poultry Farm. “It is an ideal opportunity to expose our managers to Cobb technical support firsthand, giving them quality resources to pass on to their teams.”

Both technical schools provided attendees up-to-date information on new technology; innovation; and automation of breeders, hatcheries and broiler housing. Experts also discussed the economics of broiler production and the new-generation vaccines and held practical sessions to help work through the material.

In the months ahead, senior poultry leadership from customers across Africa will be invited to the Europe, Middle East and Africa technical school in Harderwijk, Netherlands, in July.

New Flexible Feed Formulation concept aims to improve broiler performance on lower-cost diets

ew research from Chr. Hansen confirms that GALLIPRO® — a direct-fed microbial (DFM) for poultry containing a unique strain of Bacillus subtilis — allows producers to reduce energy, protein and amino-acid content in feed, without reducing broiler performance. GALLIPRO® is marketed as GALLIPRO® Max in the US.

These findings — combined with Chr. Hansen’s 100+ years of experience in microbial product development — are the basis of the company’s new “Flexible Feed Formulation” concept, which was presented in a forum at the 2016 International Production and Processing Expo in Atlanta, Georgia, USA. The forum included research presentations by Dorthe Sandvang, senior research scientist with Chr. Hansen; Michael Sims, president, Virginia Diversified Research Center; and Prof. Horácio Rostagno of Brazil’s University of Viçosa.

“Our Flexible Feed Formulation concept reflects our commitment to supporting successful and sustainable poultry production with solutions that help our customers produce more with less,” says global product manager Mickaël Rouault.

“Feed can account for up to 70 percent of the cost of broiler production, with energy, protein and amino acids representing some of the costliest components. By boosting enzyme production while enhancing intestinal function, GALLIPRO® is proven to increase both the availability and uptake of energy and nutrients. As a result, broilers can maintain performance on diets that are lower in energy, protein and amino acids — and consequently, lower in cost.”

Improved digestibility and performance

In several trials conducted under commercial conditions in the US and Brazil, GALLIPRO® was shown to contribute 35 to 100 kcal/kg feed, depending on feed composition and flock-health conditions. That means dietary energy can be reduced by 1 to 3 percent, without compromising weight gain or feed conversion in commercial broilers (Table 1, Figure 1).

Table 1. ME contribution of GALLIPRO®
Location No. of ME levels ME contribution of

GALLIPRO®

Brazil 2 100 kcal/kg feed (3.2%)
Brazil 4 36 kcal/kg feed (1.3%)
Virginia, US 4 41 kcal/kg feed (1.4%)
Georgia, US 4 61.4 kcal/kg feed (2%)
New Flexible Feed Formulation concept aims to improve broiler performance on lower-cost diets, Figure 1 GALLIPRO increased ME & lowered FCR at all energy levels

GalliPro® is proven to increase both the availability and uptake of energy and nutrients. As a result, broilers can maintain performance on diets that are lower in energy, protein and amino acids — and consequently, lower in cost.Mickaël Rouault

Global product manager,

Further studies from Brazil and the UK showed that the DFM increases protein and amino acid digestibility, compensating for a 1 to 5 percent reduction in these potentially costly feed components (Figure 2).

New Flexible Feed Formulation concept aims to improve broiler performance on lower-cost diets, Figure 2 Ileal protein digestibility

According to Alfred Blanch, PhD, DVM, a poultry consultant for Chr. Hansen, results were consistent across the controlled studies, each of which evaluated the effect of the probiotic supplement on several different concentrations of dietary energy or protein.

“Many factors can influence digestibility and performance, so we intentionally introduced several variables in these studies, including location, diet, and protein and energy levels for each diet. Yet across the board, results are remarkably consistent,” Blanch explains. “Although actual energy and protein compensation can vary based on nutrition, environment and subclinical infections, GALLIPRO® clearly and consistently improves broiler performance by helping them get more energy and nutrients from their feed.”

Proven mode of action

The consistency of the study data reflects the proven mode of action of the B. subtilis strain in GALLIPRO®, which works by increasing enzyme activity, while improving intestinal function.

Using a proprietary tool known as reducing-sugar release (RSR) analysis, Chr. Hansen scientists demonstrated that by breaking down fiber and making more reducing sugars available to birds, the probiotic contributes 40 to 60 kcal/kg feed, confirming the trial results.

“B. subtilis enhances carbohydrate, protein and lipid metabolism by producing digestive enzymes that birds don’t produce on their own,” Rouault says.

“As our RSR analysis proves, this particular strain gives birds access to more metabolizable energy from their feed, which partly explains the increased digestibility and performance we observed in the in vivo studies.”

In addition to making more nutrients available to the bird, GALLIPRO® aids the uptake of nutrients by promoting healthy microbial diversity in the intestine. This not only allows birds’ natural digestive enzymes to work more effectively, but it also makes it more difficult for harmful bacteria to colonize the gut. Furthermore, the probiotic has been shown to increase villus length, thereby increasing the gut’s capacity for nutrient absorption.

More with less

According to Blanch, the ability to maintain broiler performance on energy- and protein-reduced feed has clear economic benefits for producers and nutritionists, but there are other benefits, too.

“Lower-protein diets mean not only lower feed costs, but also less ammonia — a natural byproduct of protein digestion — resulting in better litter quality, fewer footpad lesions, better air quality in the poultry house and reduced ammonia emissions,” he explains.

In addition, he says, the B. subtilis strain in GALLIPRO® has been shown to improve broiler weight gain and feed conversion both with and without antibiotics, making it a valuable tool as the poultry industry comes under pressure to reduce antibiotic use.

“At its core, the Flexible Feed Formulation concept is about producing more with less — not just less energy, protein and money, but also less waste, less ammonia and potentially fewer antibiotics,” Rouault emphasized. “By using less, we believe the industry stands to gain much more in return: more profit, more sustainability and more successful poultry production overall.”

References:
Jin, Frank et al. “Effect of Bacillus subtilis (GalliPro® Max) on energy conversion of broiler chickens fed with corn-soybean meal diets at varying energy levels.” 2016 International Poultry Scientific Forum abstract book, p. 49.

Harrington, D et al. “The use of GalliPro® to improve broiler performance on protein-reduced diets.” 2014 Poultry Science Association, abstract #233.

Abudabos, A.M. et al. “Effects of prebiotics and probiotics on the performance and bacterial colonization of broiler chickens.” South African Journal of Animal Science, 2015, 45, no. 4, pp. 419-428.

Opalinski, M et al. “On the use of a probiotic (Bacillus subtilis – strain DSM 17299) as growth promoter in broiler diets.” Brazilian Journal of Poultry Science, Apr-Jun 2007, vol. 9, no. 4, pp. 99-103.

The use of halothane and succinylcholine to identify broilers prone to developing pale, soft, exudative meat.

Abstract

Within the last several years, the poultry industry has seen a dramatic increase in the occurrence of pale, soft, and exudative (PSE) meat. This problem is known to be associated with a rapid decline in postmortem (PM) muscle pH, which results in inferior protein functionality similar to that found in PSE pork. Many factors such as seasonal changes have been known to influence the occurrence of PSE meat in poultry and swine. Halothane and succinylcholine have been used within the pork industry to identify animals susceptible to stress and prone to developing PSE meat. The mechanism for the triggering of the PSE gene in poultry has not been fully understood. Therefore, a study was conducted to determine the effectiveness of screening broilers with halothane to identify those prone to developing PSE meat. Succinylcholine was used before slaughter to serve as a triggering agent for the PSE condition. At 4 wk of age, broilers from 4 commercial strains (n = 1,000) were subjected to 3% halothane gas and classified as either halothane positive (HAL+) or negative (HAL-) based on muscle rigidity within the legs. Although halothane sensitivity varied slightly among the strains, approximately 14% of the birds overall were classified as HAL+. All HAL- birds (n = 163) and an equal number of HAL-birds (n = 163) in each strain were grown to market age (7 wk) and were commercially processed. At the time of processing, half of the HAL+ and HAL- birds were injected intravenously with succinylcholine and were slaughtered at 0.25 h postinjection. Pectoralis muscle samples were collected at 0.25, 2, 5, and 24 h PM for the evaluation of rigor development (muscle pH) and meat quality (L* value, moisture, drip loss, and cook loss). Halothane sensitivity had no effect on rigor development, muscle color, or water-holding capacity in the 4 broiler strains. Although birds exhibited reactions to the halothane gas, the halothane sensitivity, along with the use of succinylcholine, was not able to identify birds prone to developing PSE meat.

Evaporative Cooling Systems: How and Why They Work

Text file for accessibility: File P2774_web_text.docx

Many poultry houses today are equipped with cooling systems that consist of some arrangement of cool cell pads at one end of the house and large tunnel exhaust fans at the other end. To master operation of their evaporative cooling systems, poultry growers must have a working understanding of the relationship between temperature and humidity and the effect it has on chickens. The relationship is both simple and complicated.

The simple part is the fact that as temperature goes up, humidity goes down and vice versa. That relationship is quite linear and it works well. Consider the weather in Phoenix, Arizona, on a sunny summer afternoon. It may be 110 °F, but, as they say, “it’s a dry heat.” There is almost no moisture in the air when the temperature is that hot—often it’s less than 10 percent humidity. As a result, evaporative cooling works great in the desert.

Now consider the weather on your farm on a summer morning at sunrise. It’s around 70 °F and the humidity is at or near 100 percent. Dew formed overnight, and water is dripping off the chicken house roof. Why? The air temperature dropped overnight, and because cold air holds less moisture, the air became saturated and condensation formed on surfaces.

Evaporative cooling is practically useless under these conditions because the humidity is too high. That’s why there’s no value to running cool cells at 6 a.m. However, something similar to desert evaporative cooling happens when cool cell pads run on hot afternoons.

Download the PDF above to read the publicaiton “Evaporative Cooling Systems: How and Why They Work.”

Department: Poultry Science

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